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Validation

Cleaning Validation Services
Cleaning Validation:

Cleaning Procedures to be followed by:
  • Manufactures and contract manufactures of APIs, finished products and excipients
  • Packagers and contract packagers
  • Sampling Techniques:
    • Swabbing
    • Rinsing
    • Any other reasonable techniques

Setting Acceptable Residue Limits (ARL):
  • Very important in cleaning validation; should be logically based.
  • Must be practical, achievable, and verifiable.
  • Decomposition products should be checked.
  • First criteria - visually clean
  • 10 ppm limit – pharmacopoeias limit test, assuming residues to be as harmful as heavy metal; useful for materials for which no toxicological studies are available; not for pharmacologically potent materials.
  • NMT 0.1% of therapeutic dose limit – minimum daily dose of current product carried over into maximum daily dose of subsequent product; identify the worst case.

Analytical Methods:
  • Develop and validate analytical methods for cleaning validation.
  • Critical aspects to be considered- LOD, LOQ, precision, linearity, selectivity, recovery-spiking, consistency of recovery.
  • Use the validated methods to perform routine analysis of cleaning validation samples

Non-specific methods:
  • TOC:
    • Useful for detecting all carbon containing compounds that are adequately soluble in water (which includes active species, cleaning agents and excipients)
    • TOC methods are sensitive to ppb range and less time consuming
    • Cannot identify exactly what the residue material is.

Determination of Residual Micro 90:
  • Can be used to determine the amount of residual Micro 90 left after the completion of cleaning procedure
  • Use UV/Vis detection

API Specific methods:
  • Develop and validate methods to specifically identify and quantitate APIs (including biopharmaceuticals) after cleaning procedure.
  • If an active drug is highly toxic, a specific method is always recommended.

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